Sector

Biorefinery & Biofuel

PBE Expert Inc, is a leading consulting company providing innovative and practical solutions to the Biorefinery, Biofuel, Bioethanol, Biodiesel industries, including process engineering and optimisation, energy efficiency involving multidisciplinary resources, engineers, project managers and senior experts. Détails: CRIP-Biorefinery

PBE Expert Inc, is committed to providing projects delivery on time, on budget and compliant to quality requirements.  

PBE Expert Inc, was involved in several projects and innovative Biorefinery & Biofuel process development & implementation, including chemical & thermal biomass conversion, pyrolysis & gasification,  digital technologies, data collection, access security, computer data integrity audit, and their validation in accordance with the industry 4.0.



Facilities & Process Design



Fermentation Skids



Biorefinery 1st Biomass Generation



Biofuel Manufacturing Processes



Zero CO2 Cycle & Greenhouse gases reduction



Technical specifications & P&ID



Pyrolysis & Gasification Processes



Thermochemical Biomass Conversion Processes



Integration of biorefinery processes to Pulp & Paper



Biomass recovery & processing



Biorefinery integration to Pulp & Paper plants



Welding Skils



Process Control & PLC



Process & Mechanical Engineering



Process System Engineering



Process Design & Engineering



Pumps Engineering & Design



Detailed Engineering



Pumps Design & System Engineering



Automation Engineering & P&ID



Biorefinery & Biomass Conversion



Process, Building, Energy



Process Measurement Sensors & Control



Warehouse



Biomass Recycling & Recovery



PBE Expert Inc serves Biorefinery & Biofuel Industries by providing services in Process Engineering, Layout, Energy Efficiency & Warehouses, Maintenance, Calibration, Data Collection & Security, Industry 4.0, and implementation of the Quality System ISO-9001.

The design of the production equipment, utilities and systems according to GEP: Good Engineering Practices, including energy optimization technologies through integrated biorefinery solutions to upgrade sub-products (lignin, of 2nd & 3rd biomass generation) to valuable products and energy.

Environments issues and related process hazards shall to be controlled and mitigated to acceptable levels by means of innovative preventive technologies and HAZOP, FMEA risk management assessment. Therefore, the implementation of the corrective and preventive measures, the management of non-compliant products, systems of registration and traceability as well as the application of the procedures and audits are guarantees of quality.


Services

  • Biorefinery & Biofuel facilities design
  • Integrated systems & Facilities
  • Process engineering
  • EPCMV & Project management
  • Quality assurance, maintenance & Training
Biorefinery & Biofuel facilities design
  • PURS: Product, Process, Plant User Requirements Specifications”, laws and regulations analysis, ISO-9001.
  • Design of general “Site Master File: SMF”.
  • Design of manufacturing equipment, processes, black utilities, Layout & facilities specifications.
  • Warehouse areas, vaults, cold rooms, and quality control Labs.
  • HAZOP, Hazards Analysis & Functional Technical Program (PFT) & Facility Design Qualification (FDQ).
  • Process Optimization, reduction of operating costs OPEX and CAPEX investment.
  • Waste (gas, liquid & solid) neutralization treatment technologies.
  • Support in certificates of authorization “CA” to comply with environmental regulation & requirements.
  • Selection and implantation of manufacturing equipment and systems.
  • Instruments Calibration and transition to the Industry 4.0.
  • Maintenance of equipment and performances traceability.
Integrated systems & Facilities
  • Functional analysis of processes, utilities and systems.
  • Cross-matrix of equipment, utilities, systems, manufacturing areas, facilities.
  • Analysis of flow & risks.
  • HAZOP & ATEX management, impact analysis & risks mitigation.
  • Design of the warehouse, “racking: Push-Back” and equipment Quality control laboratories: physico-chemical, microbiological and R&D.
  • Optimization of the costs of investment CAPEX and OPEX operation.
  • Energy, water & materials balances optimization.
  • Energy grants applications related to 2nd & 3rd biomass generation.
  • Energy efficiency, integration of renewable energies “trigeneration”.
Process engineering
  • Process Engineering, Sizing, basic and detailed design, 3D drawing and performance specifications.
  • Development of PURS, URS, BOD, DDE, PFD, P&ID and “CPP:
    • Specification of materials and chemical compatibility.
    • Design and Optimization of P&ID & CPP.
    • Specifications of the valves, pump, fittings, filter, exchanger, evaporator, dryer, pyrolysis technologies.
  • 3D design of processes skids, and related equipment.
  • 3D design of process transfer lines (orbital welding).
  • 3D design of the critical utilities, generation and distribution.
  • 3D design of systems: waste treatment systems, vacuum, vent, …
  • Interlock between the process equipment and facility systems & safety devices.
  • HAZOP design of P&P facilities including explosive & flammable compounds risks assessment & mitigation.
  • Automation, PLC, SCADA, integration, BMS, BAS, ERP, SAP, Industry 4.0.
EPCMV & Project management
  • Engineering, validation and construction projects management.
  • Suppliers and contractor’s selection.
  • Works timeline, resource planning, sub-contractors coordination.
  • Management, control & optimization of the project costs.
  • Follow-up & technical support, review and approval of the workshop drawings.
  • Plans and procedures approval of supervision and health safety (HSE).
  • Equipment accessibility, reception, installation & commissioning.
  • Supervision and approval of onsite contractors & suppliers drawings for execution.
  • Engineering tests, “Troubleshooting & setting of the PLC processes.
  • Management and control of work quality and equipment performances.
  • Onsite works progress reports follow-up, benchmark and end of the work certificate delivery.
  • Update and approval of all the facility, cleanrooms and equipment drawings and documentations As Built.
  • Certificate of Conformity, release of payments, customer facility and documentation “hand-over”.
Quality assurance, maintenance & Training
  • Predictive maintenance, systemic, and preventive plan & program.
  • Metrology, calibration program, calibration of the instruments, and traceability.
  • Mapping (temperature, humidity) of warehouse & microwaves.
  • Commissioning (DQ, FAT, SAT).
  • Quality Assurance & In Process Control.
  • Drafting of procedures: SOP.
  • Manufacturing operation support and health & safety services.
  • Change Control, CAPA, Failure Modes Effect Analysis : FMEA.
  • Root Causes AnalysisRCA.
  • Risks management, analysis, and mitigation: HAZOP.
  • Industry 4.0, IoT, collection and data integrity, CSV, ERP, SAP, LIMS.
  • Training: PBE Expert Inc is a CPMT training company with agreement #0059104 & EPIC/OIQ recognition.
Détails des services
Applicable Standards &

Regulations

GEP | AMDEC | ATEX | NFPA | HSE | SIMDUT | HAZOP

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Are you looking for a Partner in Process Engineering, Clean Utilities, Project Management, CIP, Layout, Compliance, Validation, QA, Audit, PAI, Calibration or Energy Efficiency?


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Our Offices

CANADA

For commercial information, partnership and marketing requests with PBE Expert Inc, please contact :
+1 (514) 616-2692

+ 1 (450) 600-0790 x 253

pbe@pbe-expert.com

pbe@pharmabioeng.com3210, Francis Hughes Street, Laval, QC H7L 5A7

Our International Offices in :

Morocco


+(212) 661142327+ 212 522343291www.kimia.maa.elbahraoui@kimia.co.maRésidence EL HADIKA, 4E étage N°88 Ain Sebaa,Casablanca

Algeria


+213 (0) 5-40-96-12-34+ 213 (0) 31-76-61-83tm.ferlab@gmail.comcontact.ferlab@gmail.com147 bloc C, Ben Zakri, les Terrases, Constantine Algeria

Tunisia


+(216) 96-751-330

pbe@pbe-expert.com

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